AI Incident Response & CAPA (Corrective and Preventive Actions) Policy

AI Incident Response & CAPA (Corrective and Preventive Actions) Policy

Zen AI Governance — Knowledge Base EU/UK alignment Updated 09 Nov 2025 www.zenaigovernance.com ↗

AI Incident Response & CAPA (Corrective and Preventive Actions) Policy

Governance & Policies Incident Management EU/UK aligned
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Key takeaways
  • All AI incidents — from model errors to ethical breaches — must be logged, analysed, and verified through CAPA.
  • EU AI Act Article 62 mandates serious incident reporting within 15 days of awareness.
  • CAPA ensures systemic learning — incidents feed back into policies, training, and technical safeguards.

Overview & objectives

The purpose of this policy is to establish a structured, auditable process for managing AI-related incidents, near-misses, and nonconformities. It ensures rapid containment, root-cause identification, corrective and preventive measures, and evidence capture to demonstrate continual improvement under ISO/IEC 42001.

Definitions & scope

  • AI Incident: Any unexpected behaviour, malfunction, or output causing or likely to cause harm, legal violation, or reputational risk.
  • Non-conformity: Deviation from approved policy, standard, or process (e.g., model released without CAB approval).
  • Near-miss: Potential but unrealised failure detected before harm occurred.
  • Scope: All AI systems, datasets, suppliers, and oversight processes under the AIMS boundary.

Incident workflow stages

  1. Detection: System alert, user complaint, or oversight observation.
  2. Logging: Create record (AI-INC-###) with date, system ID, severity, and owner.
  3. Containment: Suspend AI component or isolate data pipeline if needed.
  4. Analysis: Perform RCA using 5-Whys or Fishbone methods; assign interim risk level.
  5. Correction: Apply fix, retrain model, or rollback release; verify performance post-action.
  6. CAPA Initiation: Raise CAPA record with corrective & preventive tasks and deadlines.
  7. Closure: AO approval after verification of effectiveness and updated evidence pack.

Roles & responsibilities

  • Incident Manager: Coordinates detection, containment, and reporting.
  • Model Owner: Provides technical analysis and rollback plan.
  • Oversight Officer: Validates incident classification and ensures human-in-the-loop authority.
  • Compliance Lead: Handles regulatory notifications and CAPA documentation.
  • Authorising Officer (AO): Approves final closure and lessons learned.

Regulatory reporting

  • EU AI Act Art 62 requires providers to notify competent authorities of serious incidents within 15 days.
  • Reports include description, risk assessment, mitigation, and recurrence prevention plan.
  • Notifications handled only by Compliance Lead or authorised delegate.
  • Keep log of all submissions and correspondence as evidence for AIMS audits.

Root cause analysis (RCA)

  • Analyse across 4 lenses — Data, Model, Process, and Human Factors.
  • Use templates to identify:
    • Triggering event > Immediate cause > Root cause > Corrective action.
  • Classify causes (e.g., bias, misconfiguration, oversight error) and assign risk linkage (R-ID).
  • Document findings in incident record; cross-reference CAPA ID.

Corrective & Preventive Actions (CAPA)

  • Corrective: Action to remove the cause of a detected nonconformity.
  • Preventive: Action to remove the cause of potential nonconformity.
  • Each CAPA includes:
    • Root cause & impact summary
    • Corrective step(s) and evidence of completion
    • Preventive step(s) and effectiveness validation
    • Target completion date and owner
  • Verification required before closure — audit or test results must show risk eliminated or reduced.

Integration with AIMS & PMM

  • Incident and CAPA records form mandatory AIMS evidence (Clause 10.2).
  • Trends reviewed quarterly in Management Review for systemic improvement.
  • PMM dashboards use incident and CAPA metrics to detect recurring weaknesses.
  • Outputs trigger updates to risk assessments, policies, and training plans.

Templates & examples

Example — CAPA Record
CAPA ID: CAPA-2025-014   Related Incident: AI-INC-057   System: ChatRisk-LLM  
Root Cause: Insufficient prompt filtering → toxic response generated.  
Corrective Action: Added moderation API and test gate in CI/CD.  
Preventive Action: Updated developer checklist + retraining module.  
Owner: Oversight Officer   Target: 2025-11-15  
Verification: Passed re-test (toxicity score <0.1%) | AO Sign-off: 2025-11-18
  

Performance metrics

  • Incident response time (detection → containment) ≤ 48h.
  • CAPA closure rate ≥ 90% within 30 days.
  • Recurring incident rate ↓ year-over-year.
  • Audit NCs linked to incidents = 0.

Common pitfalls & mitigation

  • Underreporting: Encourage open reporting culture — no blame, focus on improvement.
  • Unverified CAPAs: Require test or audit evidence before closure.
  • Missing traceability: Always link incidents → CAPA → Risk Register IDs.
  • Fragmented records: Maintain central Incident Register with access control.

Implementation checklist

  • Incident Response & CAPA Policy approved and published.
  • Incident & CAPA registers implemented and version-controlled.
  • Roles trained and escalation process tested.
  • Regulatory reporting procedure validated.
  • Quarterly trend analysis and lessons learned documented.

© Zen AI Governance UK Ltd • Regulatory Knowledge • v1 09 Nov 2025 • This page is general guidance, not legal advice.

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